Applications
Process Heating & Cooling
Precise temperature control for industrial processes involving liquids, gases and mixed media.
Corrosive Fluid Service
Designed for aggressive chemicals using specialty alloys and advanced surface coatings.
High-Purity Systems
Heat exchangers for ultrapure water, clean gases and contamination-sensitive processes.
Gas Cooling & Heating
Efficient thermal management of compressed gases, inert gases and specialty process gases.
High Pressure Applications
Custom solutions engineered for demanding pressure and temperature conditions.
OEM Equipment Integration
Compact heat exchangers designed to fit within new or existing equipment footprints.
Specifications
Heat Exchanger Types Shell & Tube, Tube-in-Tube, Hybrid Designs
Design Approach Standard modifications to completely custom engineered solutions
Connection Types NPT, Tube Stub, Tri-Clamp®, Flanged, Compression, Custom Connections
Tube Configurations Custom tube diameter, wall thickness, quantity and layout
Documentation Material certifications, weld documentation, surface finish reports and testing packages available
Flow Configuration Counterflow, Parallel Flow, Multi-Pass
Available Materials - 316L Stainless Steel
- 304 Stainless Steel
- Hastelloy C
- Alloy 20
- Titanium
- SilcoTek
Why Custom Heat Exchangers
Built Around Your Process Every design begins with your process requirements—not an existing product.
High Performance in a Compact Package High heat transfer capacity supports table temperatures across demanding process conditions
Material Flexibility Available in corrosion-resistant alloys and specialty materials for demanding environments.
Designed for Extreme Conditions Engineered for challenging temperatures, pressures, corrosive media, and unique operating conditions.
Seamless System Integration Custom ports, fittings, mounting features, sensors, instrumentation, and assemblies simplify installation.
From One-Off to Production Whether you need a prototype, a single custom unit, or ongoing production, Exergy provides consistent engineering support.
Typical Custom Applications
Use when higher flow, capacity, and sanitary construction flexibility are required.
- Corrosive Chemical Processing
- Semiconductor Equipment
- Aerospace & Defense
- Battery & Alternative Energy Systems
- Research & Laboratory Equipment
- OEM Equipment Integration
This animation illustrates the operating principles of Exergy’s Double Tubesheet Shell & Tube Heat Exchanger, showcasing efficient heat transfer, sanitary construction, and reliable temperature control for pharmaceutical, biotech, food, and beverage applications.