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Sanitary Tube -in- Tube Heat Exchangers

Compact Sanitary Heat Transfer for Demanding Pharmaceutical Processes

Engineered in accordance with applicable ASME design guidelines, Exergy sanitary tube-in-tube heat exchangers provide a robust and reliable thermal solution for processing fluids exposed to large temperature differentials and high thermal cycling. The unique dual-tube configuration—consisting of an inner product tube and an outer service tube—allows each tube to expand and contract independently, minimizing thermal stress and preserving long-term mechanical integrity.

This inherently flexible design helps prevent fatigue and mechanical distortion commonly associated with rapid temperature changes, ensuring dependable performance in demanding pharmaceutical and hygienic process environments. The smooth internal geometry promotes efficient heat transfer, uniform temperature control, and low pressure drop, while maintaining fully sanitary flow paths.

Designed with hygienic processing in mind, Exergy sanitary tube-in-tube heat exchangers feature smooth product-contact surfaces, low hold-up volume, and complete CIP/SIP compatibility, supporting reliable cleaning and sterilization cycles. The compact coiled design reduces system footprint while maximizing heat transfer surface area, making it an ideal solution for high-temperature, high-pressure, and low-flow applications.

Beyond compliance and reliability, the design also delivers measurable operational value. High thermal efficiency improves energy utilization, while the compact footprint reduces installation space and product loss. Durable construction and simplified maintenance requirements help minimize downtime and extend equipment life, allowing pharmaceutical manufacturers to realize a rapid return on investment through improved process efficiency, reduced waste, and long-term operational stability.

Design Features & Benefits

Low-flow, high-pressure applications where precision and hygiene are important

Compact Design

Maximum heat transfer in the smallest footprint to maximize skid space and throughout.

Material Versatility

316L SS, Hastelloy®, Inconel®, Titanium, Silcotek,1.4435 SS and SiO₂/HCVD coatings—matched to your media and corrosion profile.

Maintenance-Free

A gasket-free design with a fixed tube bundle helps minimize extractables and supports reliable, low-maintenance operation.

Surface Finish

Standard Surface Finish of 20µin (0.5µm) Ra and can be upgraded to a superior 15µin (0.38µm) Ra for even greater cleanliness.

Precision Thermal Performance

Optimized heat transfer design ensures tight temperature control with high efficiency, reducing energy consumption while maintaining process stability.

Custom Configurations

Custom configurations tailored to life science processes ensure optimal cleanability, consistent performance, and seamless integration into validated systems.

Clean in Place

Designed for effective clean-in-place (CIP), sanitary heat exchangers support repeatable cleaning cycles without disassembly, maintaining hygienic conditions and process reliability.

Documentation

Comprehensive engineering documentation and material traceability support validation, compliance, and audit readiness in regulated environments.

Performance Specifications:

Heat Transfer
Heat transfer rates
up to 100,000 BTU/hr (29 kW)
Liquid Flow
Liquid flows
up to 10 GPM (38 LPM)
Pressures
up to 4,500 psi (310 bar)
Temperatures
up to 800° F

Applications

Multi Phase Fluids & Slurries

Handles multi-phase fluids and slurries with smooth flow paths that reduce fouling and protect product integrity.

High Thermal Stress

Accommodates rapid temperature changes while maintaining mechanical stability and consistent performance.

High Temp, High Pressure, Low Flow

Delivers precise heat transfer under extreme temperatures and pressures where low flow rates demand tight control.

Ready to Learn More?

Contact our experts to discuss your point-of-use water system requirements.