Shell and Tube Heat Exchangers
Engineered for Continuous, High-Duty Industrial Service
Exergy process shell and tube heat exchangers are designed for demanding industrial applications where reliability, efficiency, and long operating life are critical. Built to handle high heat loads, wide pressure and temperature ranges, and continuous operation, these exchangers deliver stable, efficient thermal performance in harsh process environments. Compact designs, robust construction, and broad material and coating options allow Exergy exchangers to be tailored to aggressive media and challenging operating conditions. High heat transfer efficiency reduces energy consumption and system load, helping lower operating costs, improve uptime, and deliver long-term return on investment across chemical, energy, refining, data center, and general industrial applications.
Why Exergy Process Shell & Tube Heat Exchangers
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Compact designs with high heat transfer density
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Gasket-free construction for reduced maintenance
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Broad material and coating options for aggressive media
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Proven performance in continuous, high-duty industrial service
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Lower total cost of ownership compared to traditional designs
Design Features & Benefits
Process shell and tube heat exchangers are engineered for reliable, high-performance heat transfer in demanding industrial applications.Compact Design
Maximum heat transfer in the smallest footprint to maximize skid space and throughout.Material Versatility
316L SS, Hastelloy®, Inconel®, Titanium, Silcotek,1.4435 SS and SiO₂/HCVD coatings—matched to your media and corrosion profile.Maintenance-Free
A gasket-free design with a fixed tube bundle helps minimize extractables and supports reliable, low-maintenance operation.Flexible Configurations
Available in multiple sizes, materials, and flow arrangements to meet a wide range of industrial applications.Precision Thermal Performance
Optimized heat transfer design ensures tight temperature control with high efficiency, reducing energy consumption while maintaining process stability.Scalable Performance
Easily adapted for small systems or large-scale process operations as capacity demands increase.Strong Return on Investment
Durable construction, efficient operation, and minimal maintenance deliver long-term value and predictable operating costs.Documentation
Comprehensive engineering documentation and material traceability support validation, compliance, and audit readiness in regulated environments.Performance Specs:
Heat Transfer Rates
up to 5,000,000 BTU/hr (1465 kW)
Fluid Flowrates
< 1 GPM to 250 GPM (946 LPM)
Pressures
up to 1,500 psi (104 bar)
Temperatures
up to 800° F
Applications
Processing Equipment
Provides reliable heating and cooling for industrial processing equipment across a wide range of operating conditions.
Regenerative Heat Transfer
Recovers and reuses process heat to improve energy efficiency and reduce overall operating costs.
Condensing and Evaporating
Efficiently supports phase-change processes for vapor condensation and liquid evaporation in industrial systems.